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Spray Drying Services

At Seven Star Pharmaceutical Services, we provide expert spray drying capabilities utilizing the Büchi Mini Spray Dryer B-290, a globally trusted instrument for its precision and reliability. Our technology is designed for the controlled transformation of solutions, emulsions, and suspensions into free-flowing powders, making it an essential tool for early-stage research and development.

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Key Features of the Büchi B-290

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  • Low Sample Requirements:

      Operates efficiently with small sample volumes, ideal for R&D with limited or valuable API.

  • Precise Process Control:

      Features adjustable inlet temperatures up to 220°C, aspirator airflow, and a feed rate control system for reproducible and            optimized drying conditions.

  • Broad Solvent Compatibility:

      Supports both aqueous and organic solvents through its standard and inert loop systems, enabling a wide range of                      applications.

  • Particle Engineering:

      Control particle size and morphology for specialized applications.

  • Efficiency:

      The system’s design ensures fast changeover between batches and minimizes the risk of cross-contamination.

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Applications in Pharmaceutical and Material Sciences

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Our expertise enables us to leverage spray drying for a variety of critical functions, including:

  • Enhancing the solubility and bioavailability of poorly soluble compounds through amorphous solid dispersions.

  • Generating inhalable particles and microencapsulated actives.

  • Stabilizing sensitive molecules and biopharmaceuticals.

  • Formulating nutraceuticals, fine chemicals, and specialty materials.​

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Integrated Analytical Support

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We offer seamless integration with our in-house material characterization techniques to provide a comprehensive solution:

  • XRPD for crystallinity and phase identification

  • Thermal analysis (DSC, TGA)

  • Moisture profiling (DVS)

  • Particle size and morphology analyses

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Partner with Us​

Our spray drying services, combined with our analytical support, provide a reliable, science-driven path to achieve your formulation goals. Contact us to learn how we can support your project.​

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Spray dryer at Seven Star

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© 2025 by Seven Star Pharma. 

3222 Phoenixville Pike, Suite #104 

Malvern, PA 19355-9600

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501 Silverside Road, Suite #71 

Wilmington, Delaware 19809

302-483-7318

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